Double Aluminum
Carport Intallation Instructions
Do you offer installation services?
We do not offer installation services but do provide installation
instructions for most kits that we sell. We have sold and installed most
of our kits for over 20 years in the San Antonio area and are here to
assist you if you run into any problems. We offer free phone assistance
from people who have actually installed the product.
These are installation guidelines for a 20' x 20' Aluminum free standing
carport with gutter fascia on all four sides. Your cover may be a little
different depending on model ordered. Please call us if you need any
pointers.
 |
 |
 |
|
Roof Panels : W-Panel
or Flat Panel depending on type of cover ordered. (two flat pan styles
shown)
|
Outside Corner: attaches
gutter fascia at corners
Inside Corner: attaches gutter fascia in areas
such as fireplaces or around corners. (optional)
|
Gutter Fascia: outside
framework and gutter system of cover. |
|
|
 |
 |
|
|
Support Beams: Attaches
to post, supports roof panels. (Tilt Beam is standard - Cee and I
beam available depending on requirments) |
Posts: Supports
and anchors cover to ground. (fluted post standard) |
|
|
|
Installers
Note: I have provided instructions for the easiest way to
put up your double carport without having special jack stands that
most professional installers use. This process will take a total
of two days and require you to have (6) 10' - 2' x 4' pieces of lumber
on hand for temporary supports. To avoid measuring mistakes, I suggest
fitting the gutter framework together on the ground and put in place
to get proper measurements for digging your post holes. I would recommend
having one helper on the first day and three helpers on day two to
help you with installation. If you have any questions, please call
us before you begin your installation. 1 888 814-7531
|
|
Day 1: Set first two posts and beam |
|
Attach Gutter Fascia together
with outside corners
- Dry fit the gutter framework together and tack together with one
or two screws in each corner. (you will take apart later)
- IMPORTANT: do not cauld the outside corners
to the gutter fascia at this time. (this will be taken apart
later)
- Slide the
corner piece onto one of the gutter fascia pieces and screw
together
with
sheet metal screws.
- Slide another gutter fascia piece into the other end of the
corner piece and screw down.
- continue until all 4 gutter fascia pieces are joined together
with the 4 outside corner pieces.
|
|
|

detailed
image |
Put Gutter Fascia frame in place,
square and dig post holes
- Position your frame exactly where it will be installed.
- Square your frame by measuring diagonaly from corner to corner.
Ajust frame until measurements are equal.
- It may be helpful to use a large framing square to double check
the corners for square.
- Measure 4' back from each outside corner, and 10' to center,
mark the frame (for attaching column brackets later) and mark
the ground. This is where you will dig your
post
holes.
- Take frame apart
and dig all 4 post holes
- All holes should be at least 12in. in diameter and 18 inch
deep (or to frost depth). (Local code requirements may be different..
if local code requires other specifications, follow thier specifications.)
CAUTION: Do not put concrete in holes
at this time. DO NOT INSTALL POSTS ON TOP OF A SLAB. (
if the posts have to be set through a concrete or other
type of slab that is already in place, the surface of the
slab will have to be broken at the 4 post hole locations.
Post holes can then be dug as above.)
|
|
|


|
Measure, level and cut two posts
and one beam
- Get out two posts and one beam (Cee or I beam depending on
kit ordered). Move post to holes where the tallest part of
cover will be. Taking into account the post hole depth - cut
post to your desired cover height (8' minimum on tall side).
Determine height of opposite post - top height should be level
across
the top
and cut. (one way to do this is put the post you cut in the
hole, plumb and hold, have another helper put the uncut post
in the opposite hole, plumb and hold. Rrun a string level from
the cut post to the uncut post and mark where level).
- Note: Cutting post - Our installers use
a plywood blade turned backwards on circular saw. Be sure
to have eye protection, long sleeves and gloves as the debris
coming off the post will be hot and sharp.
- Lay posts by holes as above and attach post to beam as in
the diagrams. (Be sure to leave room from the end of the beam
and the post to allow for the gutter fascia.)
- Raise post and beam into post holes
- Re-check level across top of beam (be sure to have helpers
holding each post)
- Make any adjustments necessary to level.
- Notch three 2' x 4' s - cutting to length as needed - in
order to support posts.
- Mix and pour cement into post hole
- Plumb post.
- Pour cement into the other post hole
- Plumb post.
- Make sure 2 x 4 supports are firmly supporting post and beams.
- Let cement set for 24 hours before continuing with installation
Note: for safety, cover the other open post holes you dug to
prevent injury from someone accidentally stepping in the holes.
|
|



 |
Day Two - Finish Cover
- Measure and cut posts for your second beam. Second post
and beam set should be 1' lower than the one already up for
proper water drainage.
- One way to determine post length - measure
down 1' from the top of the post that is already up. Have
a helper plumb and hold a post in the outer post hole on
the same side. Run a string level from your mark to the helpers
post. Mark the new post where the string level shows level.
Remove post from the hole, measure down one foot (1') from
the mark you made on the post. Cut post. Repeat for post
on the other side. (there
are many ways to get this measurement, use any way you are
comfortable with)
- Cut, notch and attach beam to posts.
- Place post & beam in holes, plumb posts and make sure beam
is level. Adjust as needed.
- Square the post/beams to each other. (use the same method
used for the frame.
- Use the three temporary supports that were used on the
other post/beam and brace the new one.
- Caulk two outside corner pieces as shown. Slide the corner
pieces onto one of the gutter fascia pieces(B) and screw
together with sheet metal screws.
- Repeat with a second fascia gutter.
- Have a helper hold up a side fascia/gutter (A)(without
corners installed) from one post/beam to the other. (see
diagram
on left)
- Do the same on the other side
- Bring up a fascia/gutter (B) that you attached the corners
to and attach to the side fascia/gutters (A) that are being
held in place.
- Do the same with the remaining fascia/gutter (A)
- Check square on the assembled fascia and adjust as needed.
- Measure, attach and raise the third post/ beam combo, level,
plumb, brace in place and attach to fascia.
- Now we are ready to install the roof panels
|
|
|
  
|
Install the roof panels
- V Panel, W Panel and Flat Panel are positioned and installed
in the same manner
- Recheck the square on all fascia frame.
- Place marks on the front and back fascia in the proper panel
increments to keep from misaligning panels - an extra inch
is included on the first mark to allow for the side fascia.
(24" panel installation shown)
- With lock side of panel facing side fascia, drop end of first
panel into fascia (A) and slide in to stop.
- Lower Panel (B) onto lip of opposite fascia.
- Move panel (C) so that front end of panel hangs over the
inside lip of front fascia (this allows water to run into the
front fascia).
- Move panel (D) so that female side of lock is against wall
of fascia (see panel to gutter diagram).
- Position panel using the marks you made earlier as a guide.
- Attach panel with the self tapping screws to side fascia,
front and back fascia. and beams. Leave off the last screw
attaching the male
lock
to
the fascia to make it easier to install the next panel. (see
diagrams on left)
- Once your first panel is attached place your second panel
into position.
- Important: After placing each panel into position to lock
with previousely laid panel, check to be sure the panel ends
are even with each other. After the panels have been locked
together it is difficult to slide the locked panels for adjustment,
- V and W panels usually snap together by pushing down the
female onto the male lock.
- Flat panels: position panel in place to the installed panel.
Raise free end up and so the female lock fits into the male
lock. Lower panel and lock into place..
- Use your marks to make sure panel width stays even. Screw
panels together, to fascia and to the three beams (leave the
last screw out as you did on the first panel).
- Repeat procedure until all panels have been installed. (last
panel may have to be trimmed to size depending on the width
of your cover.)
- Plumb and level the non-cemented posts.
- Mix cement and pour into the post holes.
- One more step to go!
- Note: These are general installation guidelines for locking
the panels into place and may not be the exact procedure for
installing the panels on your patio cover.
|
|
|
 |
Scupper / Downspout
- Flashing
- Scuppers are supplies with all units, optional downspout
kits may be used instead of scuppers.
- Cutting holes and attaching scuppers on the bottom of the
fascia/gutter may be easier done before the fascia is attached.
however, they can be easily installed after the unit is up.
One scupper / downspout per 100 square feet of cover is sufficient.
- Flashing (purchase at local hardware store) and caulking
is required at the attachment points to prevent leaks.
|
|
|
 |
YOU ARE DONE! Pick
up your tools and any screws you mave have dropped, and pop the top
on a cold one to celebrate a job well done! |
|
|
|